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Sustainable Manufacturing tops BPF K2010 agenda

The British Plastics Federation (BPF) is to showcase the UK as a global leader in Sustainable Manufacturing in plastics with the launch of a book titled Sustainable Manufacturing: A Guide For The Plastics industry at the K Fair on Monday 1st November in room 28 at the Dusseldorf Congress Centre.

BPF responds to Bisphenol A media attack

The BPF hit out today at journalist coverage of Bisphenol A in national newspapers (Daily Mail, Metro and Telegraph) where potential effects of and human exposure to BPA was widely exaggerated.

BPF Horners' Award For Plastics 2010: Deadline 31st August 2010

Entries for the 2010 competition for the prestigious BPF Horners` Award for Plastics Design and Innovation must be received at the British Plastics Federation's offices by the deadline of 31st August 2010.

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Bio-based and Degradable Plastics

BPF Statement: DEFRA Project EV0422, 'Assessing the environmental impacts of oxy-degradable plastics across their life cycle'

Plastics are important materials which contribute significantly to environmental protection. When compared to alternatives in typical applications they can:

reduce energy costs by up to 40%
reduce waste by 75 - 80%
reduce emissions by 70%
reduce water pollution by up to 90%

However, due to recent concerns about fossil resources depletion, efforts have been made to replace conventional oil and gas-based plastics with others based on hydrocarbons derived from renewable resources such as biomass.

Besides crude oil, natural gas and coal, plastics can be derived from natural and renwable sources such as wood (cellulose), vegetable oils, sugar and starch and can be defined as 'bio-based' plastics but are often termed 'biopolymers' or 'bioplastics'.

The terms 'biopolymer' and 'bioplastic' are currently widely used but with some confusion. They are often used collectively to describe two different concepts at the same time. The two concepts can be differentiated through;
              - materials source, i.e. renewable resource based
              - functionality, e.g. biodegradable and/or compostable

The dual use of this term is a cause of concern as it can be the source of misleading information and confusion for the consumer. It is important, particularly with regards to the end-of-life stage, to differentiate between biodegradable plastics and durable renewable or biomass derived plastics.

To avoid ambiguity the BPF is keen to avoid the use of the term 'biopolymer' or 'bioplastic' except where necessary. Ideally they should be substituted by more accurate and informative equivalents.

Bio-based Plastics

Currently, most industrial polymers and plastics are produced from non-renewable, oil or gas-based resources. However, due to recent concerns about fossil resources depletion, efforts have been made to replace conventional oil and gas-based plastics with others based on hydrocarbons derived from renewable resources such as biomass.

Natural bio-based polymers

These polymers are synthesised by living organisms, essentially in the form in which they are finally used. Examples of naturally produced bio-based polymers include;
•    polysaccharides
•    cellulose / starch
•    proteins
•    bacterial polyhydroxyalkanoates
After extraction and purification, direct industrial exploitation is possible.

Synthetic bio-based polymers

Polymers whose monomers derive from renewable resources but which require a chemical transformation for conversion to a polymer.

Many conventional polymers can, in principle, be synthesised from renewable feedstock. For example, corn starch can be hydrolysed and used as the fermentation feedstock for bio-conversion into lactic acid from which poly(lactic acid), PLA, can be produced through chemical processing. Although it's orgin is renewable the polymer cannot be consider 'natural' as it is synthesised within a chemical plant.

Degradability, Biodegradability & Compostability

Degradability

A plastic can be described as degradable when it undergoes a significant change in initial properties due to chemical cleavage of the macromolecules forming a polymeric item regardless of the mechanism of chain cleavage i.e. there is no requirement for the plastics to degrade due to the action of naturally occuring micro-organisms. Examples of degradable plastics include, oxo-degradables and UV-degradables which break down when exposed to oxygen or light and are primarily oil-based.

Biodegradability

Biodegradability can be described as "the degradation of a polymeric item due, at least in part, to cell-mediated phenomena. As a result of the action of micro-organisms the material is ultimately converted to water, carbon dioxide, biomass and possibly methane."

The ability of a polymer to biodegrade is independent of the origin of its raw material. Instead it strongly depends upon the structure of the polymer. For example, whilst some bio-based plastics may be biodegradable ( e.g. polyhydroxyalkanoates) others are not (e.g. polyethylene derived from sugar cane).

Source; Frost & Sullivan, 1998

Some polymers degrade in only a few weeks, while others take several months.

In comparison with conventional commodity polymers, biodegradable polymers are niche market materials finding focused applications within a diverse range of market sectors, including;

Medical Devices: orthopaedic, dental, drug release and tissue engineering

Agriculture: mulch films, flowerpots and encapsulation of fertilisers for controlled release

Packaging: carrier bags, waste bags and food wrapping and containers

Compostability

For a plastic to be considered compostable it must meet the following criteria:

Biodegrade; break down into carbon dioxide, water and biomass. 90% of the organic materials is converted into CO2 within 6 months.
Disintegrate; After 3 months' composting and subsequent sifting through a 2mm sieve, no more than 10% residue may remain
Eco-toxicity: the biodegradation does not produce any toxic material and the compost can support plant growth.

A plastic therefore may be degradable but not biodegradable or it may be biodegradable but not compostable (i.e. it breaks down too slowly or leaves toxic residues).

Useful Links:
Case Study: Compostable bags for organic waste collection
Standards for Compostability

Standard Test Methods

Biodegradability and Compostability as material properties are regulated by a number of international standards including:
•   EN 13432
•    EN 14995
•    ASTM D6400

To comply with these standards a product must posess the ability to undergo a complete biological decomposition due solely to the action of naturally occurring micro-organisms.

Current BPF Activity

Due to increasing governmental, public and industrial interest in the area of bio-based and degradable materials, the BPF felt the need to establish an authoritative voice within its membership. The BPF Bio-based and Degradable Plastics Group was established in January 2009.

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